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Blog ConchZ

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Body Work Status


ConchZ

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My floors and support rails came in from Charlie Osborne at Zedd Findings. Bruce the body wizzard calls them patch panels, and not replacement panels. He's got them in, but they didn't cover enough of the drivers side floor, in front. He wishes they would cover more area, but comments that they are good heavy steel, and are a correct match if you want the factory look. He just fabbed up some more metal for the areas they didn't cover. Go Bruce. Luckily the passenger side barely needed any metal, only a 1x1ft patch.

He also put in the rear quarter patch panels from Tabco, which makes the ones sold by Black Dragon and MSA. I bought mine directly from Tabco. Good service and shipping. Bruce wished they matched better, though. He couldn't use the part that wraps around the door opening, or the part under the bumper, as they weren't correct. Bruce seems to want the entire car to look like it came from the factory, and he didn't like these panels. Luckily all I needed were a bit of dog legs on both sides, and the right side rear wheel arch.

I've been collecting material and information for my do it yourself interior refresh. When I get the car back, I'm going to have a lot of work to do. Les at Classic Datsun has been a big help on the phone, although I've yet to actually receive any items from him. I've ordered all the interior vinyl, and some real leather seat upholstery. He told me the leather is on its way, and I'm anxious to get it. I need to match the color of it to the rear plastic panels, which I'm going to redye, and I want to be doing it now. The original off-white is now yellowed by the sun. I ordered all my leather and vinyl from Les to ensure that it'll match, so hopefully I can dye the door panels and plastic panels to match. Since I'm doing the interior myself, I really want it to be close to perfect. I'd love to be able to do the body work and paint, but I can't. Even before the refresh, people would ask me if I did my car myself, as it looked great, although there was hidden cancer eating away. I at least want to lay claim to the interior and most of the mechanical work when they ask again. There's something about being able to say "I did it myself".

Every body shop in the area tells me that there are no local chrome shops worth a darn, so I've shipped my bumpers off to Les on a wing and a prayer. He's got a neighborhood chrome shop that he uses. If it's good enough for a professional resto guy, its good enough for me. I decided to have all the holes welded up and not replace the rubber stripps, overriders, etc. I like that look. It'll probably be a toss up as to the cost. There's some savings in not buying new rubber, but the welding can't be cheap. I still don't have a price estimate. These bumpers are the one part of my refresh where I've taken a big chance on cost and quality, so I'm very nervous. There's so many stories of poor chrome work, and I live literally on the ocean down here. The salt eats everything, so the chrome has to be good, as does the paint and body work.

Some of my friends want me to leave off the back bumper. The car really looks neat without it. I've decided that if I ever have to repair or replace the back bumper again, I'll just leave it off.

Speaking of paint, Bruce says it'll go into the paint booth next week. He's two weeks behind, but then my bumpers won't be back until who knows when, so I keep telling him to do it right, not quickly, reminding him that I never want it to rust again. He gets a funny smile when I say that. My job involves supervising the upkeep of lots of high dollar, critical outdoor equipment that seems to rust no matter what you do, so I know why he smiles. Even before I get it back, I'm resigning myself to another rust removal refreshment in 10 years, maybe less. If you've ever lived on the ocean, you'd know. I probably should have bought a Corvette, but the Z got me.

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Did you get the leather in yet? Wondering how it looks, I need to replace my seat covers and I am a little afraid of it, never done much interior work before, but this is one of the simplest cars I have ever worked on.

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The leather upholstery will hopefully go on the seats this weekend. I've been too busy to work on it, but I set the seats in my living room to remind me to get back on it.

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I hear that! I know the busy feeling for sure. At least its warm enough down there in the Keys to work. Post some pics if you get a chance when the seats are done I am interested in seeing how they turn out.

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    • I'm still waiting on a hoist to free up before I can start bolting the new brake parts on my Z, but I did make the drill jig today.  I started with a 12mm thick Mustang wheel spacer with a pilot.  I then made a drawing to layout the holes needed.  I transfered the drawing onto the spacer and I drilled three new 1/8" holes through the jig (spacer) so I'd have the correct 4x114.3mm holes.  One hole is shared from the original 5 lug rotor.  I then bolted the jig onto the Mustang rotor and simply dr
    • Local radiator repair shops used to be plentiful but getting harder to find.  Some of them just specialize in big truck-heavy equipment radiators.  I will be needing to do the same for my project.  I have heard good reports on gas tank RENU but there are none of those franchises in my area.  Good luck, John-Lugoff, SC
    • Decided to go with the 240sx conversion. Main reason is it’s strictly for the street and the parts were easy to source. What I didn’t realize was the 14” wheels won’t clear the caliper. Now looking for a set of 4 lug 15” rims and tires I can use during the build process. Can anyone recommend a temporary solution as far as make and model preferably a steel wheel that I can use until I’m ready to buy the wheel and tire combination at the end of the project? Thanks again for all the help out there.
    • There are several reasons to use the S197 rear brakes.  The rotors are larger diameter than the SVO rotors and they are vented.  The calipers have larger pistons to give them more power.  The big beef with the Maxima rears is that they don't offer as much stopping power as the stock drums.  The S197 rears allow the addition of an adjustable proportioning valve.  The Maxima rears cannot utilize an adjustable prop since the prop needs to be all the way open to get close to enough rear bias. 
    • Any particular reason to use S197 Mustang 5-lug brakes?  The Fox body SVO Mustangs had rear discs with 4-lug.  It's a popular swap to use SVO or T-bird Turbo Coupe rear brakes to retrofit discs to other Fox body Mustangs.  These parts are still pretty common (probably available as a kit).  Might be worth checking to see if they'll fit.
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