replacing gas filler tube?

[e_racer1999]

anybody done this? i have had my new one sitting on top of my computer for about a month! is there an easier way to replace it than dropping the fuel tank?

[MikeW]

I remember doing mine without dropping the tank but it was not easy.

[Ed]

I can't imagine doing it without dropping the tank due to the limited amount of space. I would recommend removing the passenger rear tire though. Even that little bit of space will be welcome after a while.

Good luck! Let us know how long it takes and what you did.

[e_racer1999]

okay! thanks!

[240znz]

It's very hard to unscrew one of the 3 screws that hold the bottom bracket into the deck. The 3rd screw is a PITA to get to, but will come out if you have time. I've just dropped my tank last week and it made it a lot easier.

Mine is a series 1, so there might be some differences in fixings.

It's not too much to drop the tank anyway. While you there, you could also give that rusty old tank a refurb. Doesn't take much $.

Good luck

[e_racer1999]

the only prob i have is that it's my only car... can't be laid up for more than a day. otherwise i'm all up ins!

[beandip]

Iam with Ed , I dont see how you can change the filler hose with out removing the tank. It's a wrestleing match in any event. I used a floor jack that I padded to keep from scratching the paint on the tank, and lifted it in place while I reconnected the straps. Be sure to have the vent lines connected to the tank before you put it in place, especially the upper one in the rear . This whole operation is ocward in any case and I think is a must to drain the fuel before you even start.

[dspillman]

HI Jason,

I've heard many say that under dash heater hoses are tough, but I spent 4 hours :eek: time a couple of years back replacing what you are contemplating.

The old stiff one is tough to get out, even after all the screws are removed, the lip of tube is a beach to bend, while pushing down.

I'd have to believe you have to be double jointed to a degree to replace with tank in place.

david

[Ed]

Jason,

Did your new filler tube come with a new rubber seal that goes between the body and the filler tube under the metal ring?

[Bambikiller240]

Seal? My Z cars have only had the rubber gas flap and the tube itself. Do you have a picture of the seal you are refering toi, or a part number? Now I'm curious.

[Ed]

Here you go Carl.

The rubber seal gets held in place by the metal ring. It sits on the lower fender portion. Mine is trashed and was hoping to find a replacement.

[e_racer1999]

ya, my new one has one in ok condition. if my old one is intact i will let you know!