Posted October 7, 201113 yr comment_368568 I was dealing with corrosion in the 40 year old harness at the fuel sender connector (lack thereof). When I removed insulation to expose copper, it was clear that moisture had entered the harness and seeped in. Rather than replace a large piece, I simply used steel wool to remove the corroded outer layer to expose copper that was suitable for soldering. Fortunatley the copper was not brittle and had a reasonably flexible core. Wires on left are the 240z harness leads to the fuel sender. The wires on the right and scavanged wires with connectors that I wish to connect to the harness. Note the different colours of the exposed copper. Here are the same wires after a little TLC from steel wool: Link to comment https://www.classiczcars.com/forums/topic/41008-preparing-corroded-copper-wires-for-soldering/ Share on other sites More sharing options...
October 8, 201113 yr comment_368572 Use flux, plenty of heat and a heat sink to protect the insulation. That will give you a long lasting solder joint. Link to comment https://www.classiczcars.com/forums/topic/41008-preparing-corroded-copper-wires-for-soldering/#findComment-368572 Share on other sites More sharing options...
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