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New Gaskets for Tail Lamp Bulbs


TomoHawk

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While cleaning the connections and sockets for the tail lamps, I noticed that the foam gaskets were worn out, dried up, crumbly, or missing, so I decided to make some new ones.

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The hardware store didn't have any closed-cell foam that is about 5mm thick, so I browsed the craft store, and found a sheet of 3mm foam.

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I cut a strip the width of the gasket diameter, and glued it using spray glue to make a 6mm double-layer.

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I tried to cut one gasket by hand using a sharp knife and scissors, but it didn't look right,

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so I got a brass pipe fitting from the home improvement store that has the same diameter as the gasket I.D. It was slightly too large, so I created a cutting edge by careful grinding and sanding.

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The brass cutter was then used to cut the inside hole of the gasket,

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and the outer shape was cut using scissors.

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The gasket, being slightly thicker than the original, fit snugly around the socket, and was not difficult to install. I will use a wider strip for the next set of gaskets I make, so I can get an even width of the ring.

I think I will use the same foam to create gaskets for other lamps, like the front turn signals, and probably some other uses within the vehicle.

ThxZ

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