Posted April 1, 20178 yr comment_516972 I am attempting to remove the intake from my 1977 280z. There appears to be only 4 bolts that hold it in place, the service manual confirms this but I can't seem to get it to budge. I did some searching and found a thread about a similar situation but it was a 1976. They were saying there was two hidden bolts on the bottom. I assume that was specific to the 1975-76? Any input is appreaciated! Link to comment https://www.classiczcars.com/forums/topic/57405-remove-1977-280z-intake/ Share on other sites More sharing options...
April 1, 20178 yr comment_516973 The FSM doesn't really cover that very well. Here's a better picture from a parts manual site. There are clamps below that hold both manifolds at the same time. You might get just the intake off alone, but most people remove both at the same time. 78 used studs and nuts with "yokes" that clamp the manifolds. They look like thick curved washers. http://www.carpartsmanual.com/datsun/Z-1969-1978/engine-280z/manifold-egr/from-aug-76 Link to comment https://www.classiczcars.com/forums/topic/57405-remove-1977-280z-intake/#findComment-516973 Share on other sites More sharing options...
April 1, 20178 yr comment_516976 I assume you've disconnected the AFM and linkage. You can see the 4 on the top. The Intake is also connected on the bottom with the exhaust manifold by 4 heavy washers and nuts that overlap the exhaust and intake together. If you remove the heat shield first you will see them and be able to access them better. Be prepared, they are held on by studs that will probably be rusty and often snap off. Maybe you will get lucky and be able to loosen the nuts enough to remove the intake without removing the exhaust. Also, the intake and exhaust use the same gasket. You might have to replace it which means pulling the exhaust also. A lot will depend whether or not any sealant was used on it before. Link to comment https://www.classiczcars.com/forums/topic/57405-remove-1977-280z-intake/#findComment-516976 Share on other sites More sharing options...
April 1, 20178 yr comment_516977 And you don't have to remove the heat sheild first. It just makes it easier to see the nuts if you do. You can feel them with your finger. Link to comment https://www.classiczcars.com/forums/topic/57405-remove-1977-280z-intake/#findComment-516977 Share on other sites More sharing options...
April 1, 20178 yr Author comment_516980 Thanks guys, ok that makes more sense, I have another intake that I am installing and was puzzled as to why there were no bottom holes. I am going to install a header so I am going to have to remove the exhaust manifold as well, but didn't even want to think about working on those rusty bolts until I had the intake and heat shield out of the way. Link to comment https://www.classiczcars.com/forums/topic/57405-remove-1977-280z-intake/#findComment-516980 Share on other sites More sharing options...
April 1, 20178 yr comment_516981 Read over this if you have time. Great write up with plenty of pictures thanks to Blue/240260280 http://www.classiczcars.com/topic/39674-77-280z-head-removal-step-by-step-photos/ Link to comment https://www.classiczcars.com/forums/topic/57405-remove-1977-280z-intake/#findComment-516981 Share on other sites More sharing options...
April 1, 20178 yr comment_516982 A mirror, long socket extensions, a wobbly socket attachment, and tape could all come in handy. Working on them is an acquired technique and can be very frustrating in the beginning. Make sure that all of your surfaces are clean and flat when you reassemble because the exhaust system is prone to leaking. Even new headers sometimes need some minor surface work. If you think that stud is about to break, stop and think hard before deciding to go ahead and snap it off. Heat, and PB Blaster and tricks might be better used early than late. The same problem is there with the thermostat housing bolts. They like to break too. Link to comment https://www.classiczcars.com/forums/topic/57405-remove-1977-280z-intake/#findComment-516982 Share on other sites More sharing options...
April 1, 20178 yr Author comment_516987 23 minutes ago, siteunseen said: Read over this if you have time. Great write up with plenty of pictures thanks to Blue/240260280 http://www.classiczcars.com/topic/39674-77-280z-head-removal-step-by-step-photos/ Oh man, this is perfect! I have one bolt holding the heat shield on that is rounded off, all the rest are out. Damn.. Link to comment https://www.classiczcars.com/forums/topic/57405-remove-1977-280z-intake/#findComment-516987 Share on other sites More sharing options...
April 1, 20178 yr comment_516989 Vise-Grips worked good for me. I didnt think about using a mirror until I rounded one off. Good luck. Cliff Link to comment https://www.classiczcars.com/forums/topic/57405-remove-1977-280z-intake/#findComment-516989 Share on other sites More sharing options...
April 2, 20178 yr Author comment_516994 38 minutes ago, siteunseen said: Vise-Grips worked good for me. I didnt think about using a mirror until I rounded one off. Good luck. Cliff Yea, I thought I had it with the vise grips until I didn't....... Link to comment https://www.classiczcars.com/forums/topic/57405-remove-1977-280z-intake/#findComment-516994 Share on other sites More sharing options...
April 2, 20178 yr comment_516998 People sometimes have to grind them off. Link to comment https://www.classiczcars.com/forums/topic/57405-remove-1977-280z-intake/#findComment-516998 Share on other sites More sharing options...
April 2, 20178 yr comment_517000 I had to go get one of these. Of course, a socket wont fit for some of the heat shield bolts. m.harborfreight.com/9-pc-38-in-drive-metric-bolt-extractor-socket-set-67894.html?utm_referrer=direct%2Fnot%20provided Link to comment https://www.classiczcars.com/forums/topic/57405-remove-1977-280z-intake/#findComment-517000 Share on other sites More sharing options...
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