April 8, 20195 yr Author comment_572896 Shop charged $75 to coat the rear end. I built my own vapor blaster (I like that name) system. It's pretty simple, my cabinet is a giant piece of junk, but other then that is awesome, it's not a fast process, but makes things look amazing. Edited April 8, 20195 yr by duffymahoney Link to comment https://www.classiczcars.com/forums/topic/58568-duffys-171-series-1-240z-build/?&page=29#findComment-572896 Share on other sites More sharing options...
April 10, 20195 yr Author comment_572979 I got some zinc parts back. Sadly the aluminum is more pitted then I would like. But nobody will know but me. Also I got my osgiken LSD. Sadly the K R180 I got was from a 87-88 200sx. So it has the beefier 11mm bolts instead of the truck 10mm which the osgiken is setup for. I have the silly expensive LSD at a machine shop having the holes inlarged now. Fingers crossed they don’t mess it up. He is a very good machinist. Link to comment https://www.classiczcars.com/forums/topic/58568-duffys-171-series-1-240z-build/?&page=29#findComment-572979 Share on other sites More sharing options...
April 15, 20195 yr Author comment_573330 All better. Holes drilled to 11mm Link to comment https://www.classiczcars.com/forums/topic/58568-duffys-171-series-1-240z-build/?&page=29#findComment-573330 Share on other sites More sharing options...
April 18, 20195 yr Author comment_573599 More parts off to zinc. Also got the longer 74 drive shaft back from powder. What a pain to prep these parts. Last time I powder coated some of the half shaft parts. Which was a mistake. So i will zinc them and the drive shaft parts. I also decided to zinc the rear engine dust plate. Link to comment https://www.classiczcars.com/forums/topic/58568-duffys-171-series-1-240z-build/?&page=29#findComment-573599 Share on other sites More sharing options...
April 23, 20195 yr Author comment_573991 Got the trans parts back from zinc and got most of the trans rebuilt this weekend. This is my first time doing this. I used the FSM, friends and this youtube video. Super helpful. Also a shop press jumped for sale locally, I picked it up for 80$. Youtube video. Below. Here is mine spinning. I had to take mine apart a few times. So I am a little worried I put some wear on the bearings. I got a brass hammer which seams to help a lot. Link to comment https://www.classiczcars.com/forums/topic/58568-duffys-171-series-1-240z-build/?&page=29#findComment-573991 Share on other sites More sharing options...
April 23, 20195 yr comment_573996 Looks good, was it any harder to press the new bearings into the center flange with the added thickness of the zinc coating? Link to comment https://www.classiczcars.com/forums/topic/58568-duffys-171-series-1-240z-build/?&page=29#findComment-573996 Share on other sites More sharing options...
April 23, 20195 yr Author comment_573997 1 minute ago, grannyknot said: Looks good, was it any harder to press the new bearings into the center flange with the added thickness of the zinc coating? No that was a non issue. I just forgot a C clip one time, then forgot a shim/ washer:) Link to comment https://www.classiczcars.com/forums/topic/58568-duffys-171-series-1-240z-build/?&page=29#findComment-573997 Share on other sites More sharing options...
April 24, 20195 yr Author comment_574081 Bolts torqued and bearings pressed. I also got the pinion seated. I had to buy a smaller Torque wrench for the bearing pre load. Seating the bearings for the pinion was a giant pain but I got it. I love owning s press. Link to comment https://www.classiczcars.com/forums/topic/58568-duffys-171-series-1-240z-build/?&page=29#findComment-574081 Share on other sites More sharing options...
April 24, 20195 yr Author comment_574127 I ended up buying a small torque wrench, which helped dial in the bearing pre load on the R180. Worked great. Link to comment https://www.classiczcars.com/forums/topic/58568-duffys-171-series-1-240z-build/?&page=29#findComment-574127 Share on other sites More sharing options...
April 25, 20195 yr Author comment_574174 Well I don’t know if the effort was worth it. But the 5 speed trans is rebuilt. Shifts great. Looks killer! I would guess next time I will just buy one rebuilt. Link to comment https://www.classiczcars.com/forums/topic/58568-duffys-171-series-1-240z-build/?&page=29#findComment-574174 Share on other sites More sharing options...
April 25, 20195 yr comment_574175 Very, very nice!!!! This Z will be a blast to drive. What ratio did you get in the LSD? Link to comment https://www.classiczcars.com/forums/topic/58568-duffys-171-series-1-240z-build/?&page=29#findComment-574175 Share on other sites More sharing options...
April 25, 20195 yr Author comment_574177 4.11 it’s going to be a rocket ship Link to comment https://www.classiczcars.com/forums/topic/58568-duffys-171-series-1-240z-build/?&page=29#findComment-574177 Share on other sites More sharing options...
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