Posted February 24, 20205 yr comment_593059 Interested in knowing what you guys used to plug the air rail holes In your stock exhaust manifold? I used some galvanized plugs in my manifold that is now leaking. Will be replacing that manifold and looking for other suggestions. Link to comment https://www.classiczcars.com/forums/topic/63611-plugging-air-rail-holes-in-exhaust-manifold/ Share on other sites More sharing options...
February 24, 20205 yr comment_593060 some changes make whistling sounds. Link to comment https://www.classiczcars.com/forums/topic/63611-plugging-air-rail-holes-in-exhaust-manifold/#findComment-593060 Share on other sites More sharing options...
February 24, 20205 yr comment_593061 I had a Z where the PO just sawed off the main rail of the air gallery and crimped the ends. Another car I owned had it removed, plugs left in place and the holes plug welded. The latter looked much better. Link to comment https://www.classiczcars.com/forums/topic/63611-plugging-air-rail-holes-in-exhaust-manifold/#findComment-593061 Share on other sites More sharing options...
February 24, 20205 yr comment_593064 I used brass plugs and screwed them in. Link to comment https://www.classiczcars.com/forums/topic/63611-plugging-air-rail-holes-in-exhaust-manifold/#findComment-593064 Share on other sites More sharing options...
February 24, 20205 yr comment_593072 3 hours ago, DatsunZGuy said: I had a Z where the PO just sawed off the main rail of the air gallery and crimped the ends. Another car I owned had it removed, plugs left in place and the holes plug welded. The latter looked much better. I did a hybrid of above. I cut the tubes, pinched them closed and welded the pinch together. Link to comment https://www.classiczcars.com/forums/topic/63611-plugging-air-rail-holes-in-exhaust-manifold/#findComment-593072 Share on other sites More sharing options...
February 24, 20205 yr comment_593076 Galvanized plugs are pretty hard and won't seal as well as something softer like brass Link to comment https://www.classiczcars.com/forums/topic/63611-plugging-air-rail-holes-in-exhaust-manifold/#findComment-593076 Share on other sites More sharing options...
February 25, 20205 yr comment_593142 https://zcardepot.com/collections/exhaust/products/exhaust-manifold-air-smog-pipe-plug-240z-260z They sell plugs here. Link to comment https://www.classiczcars.com/forums/topic/63611-plugging-air-rail-holes-in-exhaust-manifold/#findComment-593142 Share on other sites More sharing options...
February 28, 20205 yr comment_593351 MSA ceramic coated headers did the job for me, followed up with 2.5" exhaust. badabing. https://www.thezstore.com/page/TZS/PROD/classic19d/15-6012CH Link to comment https://www.classiczcars.com/forums/topic/63611-plugging-air-rail-holes-in-exhaust-manifold/#findComment-593351 Share on other sites More sharing options...
February 28, 20205 yr comment_593353 Me too! Love the sound. Bada boom. Edited February 28, 20205 yr by siteunseen Link to comment https://www.classiczcars.com/forums/topic/63611-plugging-air-rail-holes-in-exhaust-manifold/#findComment-593353 Share on other sites More sharing options...
February 29, 20205 yr Author comment_593391 7 hours ago, w3wilkes said: MSA ceramic coated headers did the job for me, followed up with 2.5" exhaust. badabing. https://www.thezstore.com/page/TZS/PROD/classic19d/15-6012CH Yea, keeping this car as close to original as possible. Have a header on my other Z Link to comment https://www.classiczcars.com/forums/topic/63611-plugging-air-rail-holes-in-exhaust-manifold/#findComment-593391 Share on other sites More sharing options...
February 29, 20205 yr comment_593396 Similar to others, cut off the plugs, welded shut and and ground down all of the metal inside of the runner that was obstructing the exhaust flow. Link to comment https://www.classiczcars.com/forums/topic/63611-plugging-air-rail-holes-in-exhaust-manifold/#findComment-593396 Share on other sites More sharing options...
February 29, 20205 yr Author comment_593400 Thanks all, I didn’t want to damage my air galley rail, as you can see from the pic it’s a perfect piece and has been replated. I chose to get the plugs from Z Car Depot. Link to comment https://www.classiczcars.com/forums/topic/63611-plugging-air-rail-holes-in-exhaust-manifold/#findComment-593400 Share on other sites More sharing options...
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