Back on the C30 - New clutch master arrived yesterday - normally only takes 2 days via USPS from CT, this one took over a week. Anyway, the weather has not been conducive to working outside, either way too cold or snowing. Today it was sunny & 34ยบ, so I took advantage of that to put the car back together
Sold under Sachs brand - unit is the same manufacturer as originally installed - FTE - just with metal rod instead of the plastic mine had
test fit in painted bracket
So, the bracket & MC cannot be installed as one, even without the pedal in play. I had to insert the MC in the firewall opening first, then position the pedal bracket, then set/lock the MC in the bracket.
Left side mount points are tricky to access
Pedal set in bracket
Link rod bushing set into pedal
With that located, I attached the hydraulic line, feed tube & switch connector
Immobilizer switch harness routed
Over-center mechanism in place - I used a tie wrap to hold the spring compressed, then set the mechanism & cut the tie wrap
Then I bled the clutch - had to remove the airbox, and the rad hose/engine harness support bracket to access the bleeder
With the bleeder valve open, I drop the tube into a container of brake fluid & stroke the pedal until there is resistance, checking the fluid level & topping it off after a few strokes.
After that I re-installed the steering column & shroud, under dash panelling, instrument cluster, surround, steering wheel & airbag.Finally, I forgot to remove the set screw I used to locate the airbag contact reel spring, so I just cut it short. Not going to hurt anything as is.