The crank bolt was tight. The pulley was separated from the rubber and I will replace with a new one. (yes, I heard the pulley crack while pulling it off) I'll check the keyway but the key is in tight. The pitting around the keyway is all from the pulley and there is a deposit of metal on the crank. (What caused this? It almost looks like a cold weld?) I'll follow your suggetion and clean the crank, it is in the car so it is a bit tough to see and do. Thank you for your suggestions and Happy New Year, 2008! Kay