The vintage air unit was too long to fit the stock fresh air valve. As a result, I needed to make a “low profile†assembly to replace it. Attached is a pic of both old & new valves.
I cobbled-together a sliding gate valve using stuff already in my garage and with a few items from the local Ace Hardware. It’s constructed from 1/8†acrylic sheet, 1/16†fiberglass sheet, 1/16†aluminum, epoxy, rivets and some self-adhesive, fuzzy pad material.
The aluminum bellcrank allows the 2-1/2†diameter valve to open/close fully with only a 1†push/pull of the cable.
It operates smoothly, doesn’t rattle and is actually more air-tight than the original flapper valve assembly.
I admit it's not "pretty", but since it’s hidden up above and behind the glove box, it’s not visible.
Attached is a picture of the new valve installed in the car, along with the Vintage Air remote heater valve. I used 3M exterior mounting tape to attach the unit under the dash. It’s rated for exterior automotive use and more than strong enough for this application.
Also, you can see that I have installed elbows at the firewall on the heater hoses to allow a tight 90 degree turn without crimping the hose.