cgsheen1

? Ya, I noticed that after I reinstalled the speedo a few weeks ago. I've just been too lazy to get back under there to change that lower right bulb... I don't do much night time 140mph driving anyway. I mostly use that left side of the speedo. You guys may have shamed me into doing it before October though.

Yes, stock 3.4 watt bulbs, green plastic domes all cleaned, and repainted inside the cans with flat white. The lower right bulb in my speedo is not working. I just haven't gotten under there to replace it... Too hot in Phoenix. The speedo is the latest gauge to get new white paint inside though. In my gauges, the original paint inside was kinda minimal besides being discolored. I generally covered the entire inside or as much as I could do with flat white. Flat also seems to make the light disperse a bit more. Repainting seems to make the biggest difference.

While you have those gauges apart you should pull the guts and repaint the insides of the cans a nice bright flat white. No matter what bulbs you choose, that will always help. Personally I don't like the harshness of the LED replacement "bulbs" that I have seen - I'm very old school that way. But repainting the inside of my gauges made a huge change in the brightness even using stock 3.4 watt bulbs.

Are your mounting tabs behind the faceplate out of alignment? The "lever panel" in the 260/280 is fixed fairly stoutly left-to-right (though it moves up and down). The finisher shouldn't press up tight to the HVAC panel - there should always be a small gap there. Mine fits fine(ish) and I've never had any interference with any of the switches or levers. After going out to take this picture (of my dirty vents) I'm struggling to understand why moving the finisher would cause your fan switch position to move... Are your lower levers resting (scraping) on the finisher? Mine is off-center too - maybe not as much as yours. Wow, I need to clean...

Ya, sounds like A/C condensate...

Yup. I've been lucky with most of the spindle pins I've had to remove but I've had three or four that had to be cut and the remnants pressed out. There's one thing I've noticed about many of the spindles I've extracted: The metal is relatively soft and is "mushroomed" at the edge(s) of the Lock Bolt chamfer easily by improper installation of the Lock Bolt. I've pulled quite a few that were not locked due to corrosion but were difficult to move because of the "swelling" near the Lock Bolt. I've generally found that if I can rotate the spindle, I can usually knock it out with a drift - even if it's mushroomed. Always put your Lock Bolts in correctly and torque them properly to avoid this type of damage to the middle of the spindle.

Ding ding ding. I've driven a 300WHP 240Z without chassis modification. (RB swap) It was stoooopid fast - scary fast. Not that you can't drive it that way BUT it twisted the hell out of the chassis. Popped a bunch of the spot welds in the rear - creaked like a Spanish Galleon. The owner had to find another frame to put the drivetrain in. On the other hand, my sons '76 280Z (L28ET) makes 230WHP and 280 ft/lbs of torque, runs nice, is FAST, and doesn't tear the hell out of the frame... If you're going to put HP in a 240Z, LOOK TO THE FRAME.

Yup, that's it. Now you just need a small duct to run to the vent outlet under the steering wheel!

Ever drive to Phoenix? I have a roof skin down here. (and rturbo is exactly correct - you need to de-skin the sunroof. The pillars are multiple pieces of folded metal. The skin has lots of spot welds but not nearly as bad a job as I first imagined. Plus,` body lead at the four corners - melt it out and wipe it off. We've done a couple here at the shop.)

The early Z's did not have a low pressure switch - those didn't come until the ZX. The Pressure Switch on the '74-'78 is for high pressure. You should be able to substitute a generic (universal) High Pressure Switch and the thread on those is pretty standard. Just a little rewiring of the connection. That's too bad about the little filter - you need the brass part to make the flare work.

I used to use thin stuff like that. Until I tried 1/4" cotton cord - wet. I've done 3 or 4 that way now and it works so much better, pulls so much faster, no torn rubber, faster around the top corners, it amazes me. Ya, this stuff - wet - it's unbelievable.

Picture of your receiver/dryer? They sell a cleaning fluid for A/C systems at the auto parts store - read the usage instructions and see if that's something you're interested in doing. I've run 134a in my stock A/C system since I put this car back on the road 9 years ago. To convert, get as much of the mineral oil out of the system as you can. Replace it with ESTER OIL not PAG (unless you can completely remove the mineral oil from the entire system). I use Ester Oil in mine and it works well. If you have a stock blower, replace it with the KIA Sportage blower - search, you'll find a KIA blower upgrade thread. Many people don't do flare fittings correctly. Make sure that all the mating surfaces are clean. Don't over tighten. Use a little refrigerant oil on the mating surfaces and on the back side of the tube flare (where the nut will cinch up). Snug the fitting - don't over-tighten. (When you over-tighten a copper flare, the heat causes micro-fractures = leak. Better to under-tighten, test joint with soapy solution after you pressurize, tighten more if necessary.) (last time I replaced my receiver/dryer I could get a stock one. I bought a universal and a ZX - either will work with some manipulation (of the bracket and/or the tubing). The nice thing about copper refrigeration tubing is that it bends (and flares). You can bend the tubing to fit if necessary - you can even make a completely new tube - it's standard 3/8" refrigeration tubing on the liquid (high pressure) side. The receiver/dryer I got has standard ports for the high pressure switch to be screwed in.)

Exactly what mine does. But then it's 45 years old and rarely if ever gets used. I would imagine there's a brass contact in there that could use a bit of cleaning (de-oxidation)... I've never been motivated enough to see if that cracks open.

The compressor pulley should spin freely as it sits with no belt and while the compressor clutch is not engaged. You could turn the compressor clockwise using a wrench on the nut on the face of the pulley assembly (it holds the clutch plate onto the compressor shaft).

That's your A/C compressor mounted on the left side of the engine. No belt could mean someone was having problems with it and just removed the belt rather than fix the problem... Also, no need for a "3rd pulley" in that system. You only need two belts - one for the A/C, one for the water pump and alternator. Edit: Finally saw the smog pump and that you have all the pulleys you need. Nice looking aftermarket A/C install.

Did you get the rest of it out? Or waiting... I'm with Patcon - see if you can find another hinge.

Seriously? It was totally obvious (Captain) that the back half of the cam wasn't turning! Three seconds in I was shouting "WHAT??" I have never seen that...

5th gear in the early 5-speeds is definitely an overdrive gear - for lowering RPM and getting better fuel economy at cruise. Spirited driving (and probably top speed) will be done in the lower 4 gears. Sounds like your differential will be stock which would be a 3.36 R180. My 260Z came equipped with the same differential and I used it for years behind my L28ET and ZX close ratio 5-speed before swapping to a 3.54 R200. The L-series engines used in the 240Z, 260Z, 280Z, and 280ZX (1970-1983) had a similar block config and any transmission mounted to one can be mounted to any other.

If you follow the wiring path from the circuit diagram: 20amp fuse -> GY hazard (6) -> hazard (7) GY -> brake light switch -> GY turn signal switch -> WR AND WB -> (harness that runs under dash & connects to body harness near glove box, runs down right side of car to rear -> GB AND GR at taillights. If you disconnect both GY from brake switch, ONE them should have constant battery voltage. The other should not. IF neither have battery voltage, problem is in the flasher switch. IF voltage is present on one, connect them together and check for voltage on GY at turn signal switch. IF voltage, check for voltage on both WB and WR on turn signal switch. IF no voltage, turn signal switch is bad. IF voltage, check the connectors between the dash harness and the body harness near the glove box then go to rear of car and check harness and connectors to tail lights.

Yup, worst place to have damage on a hood. I've banged a few of them out from behind but never in that location or that bad of a crease...

By far.

Oh my, I thought everyone already knew of this upgrade! One of the best things I ever did to my Z (Especially here in AZ when you need the A/C!!!) - how many years ago was that... edit: Wow... 2011... https://forums.hybridz.org/topic/49583-rebuilding-the-heater-and-vent-mechanicals/page/2/?tab=comments#comment-938998 I'm glad people keep bringing this back, the Kia blower really does move a lot of air. The ducting design is so poor in the S30 that the blower really has to use brute force to overcome the design problems. You also need to make sure all of your seals are tight on the boxes and ductwork or you'll lose most of the increase behind the dash.

Me too. Arizona car - no rust.

Here in Arizona too... Wet winter. My allergies are killing me ATM.

Jeff, The rear wheel studs are longer than the fronts. Replace the fronts with the longer rears (order a new set of rears to use in the front). Here, people also use the wheel studs from the Nissan Quest - they are longer and have a knurl that fits. I'm sure there are also any number of threads with info on how people have gotten their wheels to fit here, and on HybridZ...