EuroDat

Thats bad luck with the crack in nr. 4. You didnt mention which head codes you have? 280Z will have a N42 or a N47. They are not the same, the N47 has round exhaust ports, emmision liners in the exhaust ports and an internal oiled cam. The N42 is considered the better of the two. The N47 is known to have problems of cracking around the vavle seats. Dont scrape the carbon of the pistons, it can get down in the rings are scratch the bore. Best left alone Chas

The fan turn out great. Looks like new. Did you have the blue color mixed? It looks pretty dam close to original on the photos. My spray cans looked like yours too. I have a different brand and if its not warm you only get to use half the can before it clogs up. That was frustrating because I then end up one can short to complete the job on the inside floor:angry:.

Hi Chris, You are not alone when you say this work is frustrating. The last head liner I did took me so much time and I was nether completly satisfied with it. Your project is coming along nicely though. It will give you a good feeling when you start the engine for the first time. Your at a point where most of us take years to get to, and some give up before they get there. You spent one winter doing a complete resto and I just did the brakes and PU bushings. Just amazing. Chas

I would like to add a couple of pointers to Fastwomans tips. I generally dont pay too much attention to the pressure Im reading, but more the difference between the readings. You dont know how accurate the compression tester is. My tester was way off when I check it at my work on our calibration bench. It was reading 135psig and the test unit read 150psig. If the vavle adjustment doesnt help much you could try a couple of squirts of engine oil down the plug hole. If rings are worn that will increase the compression. Dont use too much or it will cover the valves as well. This is just an indication. To really pin point the leakage you will need to do a leak down test. Goodluck. Chas Edit: Have you downloaded the FSM XenonS30

One thing to keep in mind is lightening the flywheel. The standard flywheel is made for general use so even Grandma can change gear without getting wiplish. There are some drawings in other threads in this forum showing where to take metal off to lighten the flywheel. My car is standard EFI and they dont like to many mods, but the flywheel made it a lot more responsive. Chas

I have had that problem with globs dripping of the can and making a mess of the floor. The spray can works a lot better if its warm. I warmed it up in a bucket of hot water to about 40degC and it worked a lot better. Your project is coming along nicely. Chas

I tried one of those piston kits on my 7/8" MC and had similar problems. The piston cups were a little different so I couldnt use them on the original piston in my original MC. Ended up buying a new Beck/arnley from RockAuto. Being brakes I just didnt trust it anymore. For the caliper I have used an old brake line and I brassed an old uni-joint grease nipple in the other end of the brake line. I filled the caliper up with engine oil. I was replacing all the rubber components anyway. You need to get all the air out, otherwise you will be compressing air and using a lot of grease. After you get if out you can clean the oil and grease out. Chas

The white tape is on the temperature sensor (guage). Gold tape is on the thermotime. Green tape is temp sensor for the EFI. Yellow ? I have heard its used as a thermo switch for an electric fan, but I can say for sure. The link in siteunseens post has a couple of good drawings showing the layout as well. Chas

Hi Millertime, Welcome to the club and forum. You can download the FSM (factory service manual) from Xenon30 XenonS30. If you scroll down you willalso find a handy Fuel Injection Troubleshooting manual in the "Other Guides" section. Lookslike you will have to take the head off. If you are lucky its just a head gasket, but I would be preparedfor more problems. Goodluck Chas

I agree 100% with Willoughby. Safety first. The piston can turn into a projectile like you wouldnt beleive is possible. I would put the caliper back together, fill it with fluid and fit a tube with grease nipple and push it out with a grease gun. Use a block of wood between the two good pistons and a clamp on the other good piston opposite the seized piston. If the clamp wont hold, you can use a piece of pipe (same length as piston) which will fit over the piston and a thick metal plate to stop the other piston entering the pipe. The free piston will push it over the seized piston and stop. That will give you enough room to push the poston into the pipe. There is a mix of ATM fluid & Acetone that does wonders for freeing up stuff. Give that a chance to soak in. Goodluck Chas

Dont forget to center the clutch disc before tightening the pressure plate? It sounds simple but people have dont it.:stupid: Chas

i was just looking through MSA z store and seen these slave cylinders. The 71/72 had adjustable rods. That would explain the spring on your system before you changed over to the new transmission. Chas Motorsport! Clutch Slave Cylinders - The Z Store, Nissan-Datsun 240Z-260Z-280Z-280ZX-300ZX(Z31/Z32)-350Z-370Z Parts

Come to think about it, I dont see the point of it except giving you excessive free play by overcoming the small internal spring in the slave cylinder and pushing the rod/piston all the way to the back of the slave cylinder. Maybe Im missing something? It would defeat the purpose of the internal spring which is there to take out the free play and adjust to clutch plate wear. To use a external spring you would need an adjustable rod and check it at regular intervals and adjust it for the clutch plate wear. Chas

I think the column can compress by 12cm, which doesnt help much when the rack is position up front where the action is in such a situation.

The E-Fast system shows p/n: 30533-21010 for the spring on all manual models, but my 280Z doesnt have one either. I also cant see any place to connect the spring to on the slace cylinder or the fork.

4th popping out only happens on de-acceleration? The problem with 4th sounds like too much end play between the input and output shafts. Im no specialist on roadster transmissions. Sure to be someone in the forum that knows them. Chas

You can check to see if the clutch pedal is adjusted correctly. I dont have a FSM handy, but from memory it should have a small amount of free travel and the total travel is around 220mm or maybe 230mm? That should translate to about 35mm slave cylinder stroke. The slave cylinder rod should move in and out when you pump the clutch. If that doesnt happen then something is wrong with the slave or the master cylinder. You can dismantle them easy, but if something is wrong inside you can better order a new set. If that all works fine: The slave cylinder should have about 10mm "free" play. The slave cylinder has a internal spring to remove any free play. It should compress about 10 - 15mm, This "free" play is to compensate for clutch plate wear. If you have a lot more than that you could have a problem with the clutch fork. Can you remove the rubber boot and inspect the clutch fork for cracks? Its hard to see inside and get a clear view. Replacing the fork requires removing the transmission. Chas

It probably wouldnt help safety much at all, but then again these cars wouldnt score well in a crash test anyway. The one I have seen that was in a front ender had the frame rails up through the floor. I dont know if the square tubing would bend upward through the bonnet? I dont think Chris will want to put it to the test for usLOL Chas

The engine looks and sounds good, must feel great having it back together again.

Not sure if I understand your question correctly. It sounds like your slave cylinder piston popped out. If that happened there are several things that could cause it like your slave cylinder, clutch fork, pivot or thrust bearing. Since the slave piston pushed out, the master cylinder is most probably still ok. I have seen a clucth slave cylinder seize up with gunk where the piston had so much resistance that it would not travel all the way back. The master cylinder would then fill up with extra fluid and eventually pushed the slave cylinder piston out. A cracked clutch fork can also cause this. Chas

Hi Bart, did you get the clutch master cylinder in NL? Just wondering. If I cant get parts from the nissan dealer I generally end up buying in the US at Rock Auto or MSA. They are the ones with the best shipping rates to NL IMO. Chas

Thats a really nice strut brace. The car is starting to take shape and looking great.

I cant remember mine being harder to turn in reverse. It sounds like something is wrong with the selector. My 280Z has a tranny out of a 280ZX and I changed all the bearings, syncros, nuts and such when I rebuilt it last year. I posted photos of the selectors in a thread started by Leonv. You can see in there http://www.classiczcars.com/forums/engine-drivetrain-s30/49070-transmission-id-quiz.html Chas

Torby, This is one h*** of a project. Hats of to you man. Well done. I dont think I would have the courage to try a front end swap like that. Chas

What are you planning to do with the valence? The 280Z leaves a big open area under the bumper and the 240Z doesnt fit without a lot of work. The front cross member drops down too low for the 240Z valence. I am playing with the same idea, but decided to finish some of the other projects on the car before going further. Might buy an air dam after the summer and work on it further. Chas