I replaced by rack and pinion last weekend. Its a rebuilt unit from carsteering.com. As far as I know it's a genuine OEM original part but just rebuilt. I assume dimensions of the rack are original at this point. When I assembled everything back together the tires are visibly toe out and the adjustments on the rack are bottomed out. There is a good 5 threads or so visibly exposed on the inner tie rod thread. (see pic) (both left and right side are consistent)
Looking at the old rack, it looks like I had cut the threads down to make it all fit, but can't remember why I did exactly that. It's been too long.!!! Maybe for this exact problem...I just cant remember.
I had replaced the outer tie rods before and they are from Motorsport a long time ago. Maybe the thread depth of the rods were insufficient? I ordered some new rods from them just a few minutes ago. Figured it wouldn't hurt having a second choice as I remove the old rods and check dimensions against the new ones and replace them if necessary.
Just trying to get a feel if other people have had the same experience and what are some of the common pitfalls if any. Has anyone else cut the inner tie rods before? I may have to cut 1/2 from each side or 5/8.
The suspension is Tokico 5 way adjustable with Eibach Progressive Springs and the Tension compression rod kit with urethane parts, and urethane bushings in the control arms, and sway bar. So mostly stock in terms of pickup points.
Not sure if anyone has any measurements laying around, but it woudl be great to know
1) length of tie rod and thread depth
2) end to end distance of rack (from inner tie rod to inner tie rod) Maybe the rebuilt one has extra long threads? I just have nothing to compare it to since I hacked my old rack
Thanks everyone!!!